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Next Generation Manufacturing
Enterprise Model
- Paul T.Kidd
- Cheshire Henbury
- Tamworth House
- PO Box 103
- Macclesfield
- SK11 8UW
- United Kingdom
- Tel: +44 (0)1625 619313
- Fax: +44 (0)1625 619060
- Email: paulkidd@cheshirehenbury.com
- Web: http://www.cheshirehenbury.com
1. INTRODUCTION
The world is a radically different place to that which existed
20 years ago. The pace of change has been fast and the scope
enormous. These changes have occurred on all fronts - social,
political, technological, scientific, and economic. All organizations
have experienced the effects of change, but it seems highly likely
that more significant changes are yet to come.
Many manufacturing enterprises have been radically transformed
over the past twenty years, so much so that people now talk about
a new paradigm, which is referred to by different names such
as lean production, or post Fordism, or mass cutomisation, etc.
However, a number of factors are pointing towards a further paradigm
shift that will take manufacturing enterprises beyond the current
models (lean, mass customisation, etc.). There is a growing interest
among researchers, consultants and leading edge industrialists
in this idea, but little information available which clearly
defines the issues or describes what the Next Generation Manufacturing
Enterprise (NGME) paradigm might be like.
The topic of Next Generation Manufacturing Enterprise (NGME)
is concerned with looking beyond current best practice in manufacturing
and exploring the emerging frontier of solutions to tomorrow's
industrial needs and problems. NGME is also concerned with discontinuities
in the change process - both in terms of responding to these
discontinuities and exploiting them for competitive advantage.
Discontinuities are defined as non-linearities in the change
process that either render aspects of current best practices
inappropriate or which provide new opportunities or open up entirely
new ways of working. Given this focus on looking beyond current
best practice in manufacturing, it is necessary to define with
some clarity the subject area, in so far as this is possible
given the current state of knowledge about this emerging field.
However, this is not a straightforward matter.
A number of significant difficulties are evident. First, trying
to second guess the future is a dangerous business and provides
a lot of opportunity for engaging in fantasies and generating
unrealistic scenarios. Second, a big problem at the present time
is that concepts such as agile enterprise mix up current best
practices with longer term issues, resulting in a lot of confusion.
Third, another difficulty is that issues vary from industry to
industry and between large firms and small enterprises. Therefore,
generalizations, which are what one tends to find in the literature,
while very useful, can add further to the confusion.
Creating a NGME model is therefore not a straightforward task.
To produce a NGME model one needs to adopt an evolutionary approach
- one that allows for further developments as understandings
grow and new concepts and information come to light. The model
should therefore be judged with this in mind and seen as an early
(possibly even the first) attempt to add some clarity to area
largely devoid of any well defined structure and theory.
The NGME model described in this report is structured in two
parts:
1. A generic description of NGME - a model that covers the
main matter, but independent of specific industrial sectors or
firms;
2. Architectural and process views of NGME - corporate architectural
and high level business process views of a NGME.
Some important observations that arise from the model are
also presented, along with some industry specific issues which
must be addressed when attempting to apply the general model
to specific sectors or firms.
2. RATIONAL AND OBJECTIVES
The creation of the NGME model first arose as an effort to
provide a framework for thinking about the future of manufacturing
towards the end of the first decade of the 21st century. Further
developments of the model were stimulated in response to, what
appear to be intellectually weak efforts to deal with Next Generation
Manufacturing Enterprises that have been attempted both in the
UK and the USA. Both the UK and the US projects seem to have
failed to properly deal with the topic. The big flaw in both
these efforts seems to be the underlying assumption that the
future can be predicted based on a linear extrapolation from
the present day situation. The basic underlying assumption behind
the NGME model presented in this report is that one cannot extrapolate
from the present to the future because the curves are nonlinear
- discontinuities are present which render today's conditions
a poor guide to the future. It is the presence of these discontinuities
which must be taken as a starting point for any effort to look
beyond current practices to attempt to define what a manufacturing
enterprise might look like in 15 years time.
The specific objectives in creating this NGME model were to:
- make an intellectual contribution to the definition and development
of the emerging field of Next Generation Manufactuirng Enterprise;
- create clarity and precision in an area where confusion and
imprecision are dominant;
- provide a basis for developing a strategic method for moving
from concepts into the domain of realization.
The NGME model has been designed to help people explore and
understand the emerging and developing area concerned with post-mass
production enterprise. The ultimate aim is to create a model
that provides a holistic view, addressing such issues as:
Business environment
Operational strategies
Corporate structures
Technologies
Organization
Human resources
Inter-company cooperation
etc.
as well as the interrelationships between these issues.
The NGME model does not address what innovative and leading
edge companies are doing today - current best practices. The
focus is instead on the medium and longer term as defined below:
- Medium term - What innovative and leading edge companies
can and should be addressing over the next 4-8 years - experimenting
with new ideas that are nearly ready for full exploitation.
- Longer term - What innovative and leading edge companies
should be considering 5 to 15 years out - researching and developing
new ideas for the future.
The NGME model deals with basic issues, problems and concepts
and the use of buzzwords and jargon has been avoided, wherever
possible. Words like agility, fractals, holonics, virtual enterprises,
etc do not appear very often in the model. The primary reasons
for this are that such buzzwords:
- represent the language of academics and specialists and raise
an immediate barrier to communication;
- have become fashionable terms that probably have a short
shelf life;
- are subject to wide interpretation and definition;
- divert attention away from understanding and resolving fundamental
issues and problems.
The model also points to the beginnings of a holistic view
of the enterprise that unifies different aspects of work being
undertaken by a few leading thinkers.
3. GENERIC DESCRIPTION OF
A NGME
The purpose of creating a generic description of a NGME is
to provide a well defined and clear model that covers the main
matter that needs to be addressed, but in a way that is independent
of specific industrial sectors or firms. It is hoped that a generic
description will help people to grasp core problems, issues,
concepts and principles, and to understand the primary differences
between today's best practice concerns and the field of Next
Generation Manufacturing Enterprises.
The generic description of the model has three dimensions:
- assumptions and dynamics;
- drivers and issues;
- dominant features of the paradigm shift.
3.1 Assumptions and Dynamics
The main assumption on which the concept of NGME is based
is that of major discontinuities with the past. Technological,
social and economic development trajectories are beginning to
show signs of a significant divergence from what could reasonably
have been expected based on past and current experience. The
result is the creation of a new order, one that is radically
different from the past.
These discontinuities are rendering both old and current assumptions
and practices invalid and inappropriate. This makes extrapolating
into the future based on past and present data an exercise of
little value. To quote Charles Handy:
"When change is discontinuous, the success
stories of yesterday have little relevance to the problems of
tomorrow; they might even be damaging. The world, at every level,
has to be reinvented to some extent."
A key point is that the consequences of these discontinuities
have yet to be fully realised. Although manufacturing industry
has undergone many significant changes since the mid 1980s, these
are only a foretaste of what is to come. The main effects of
the discontinuities have yet to be felt and mostly lie in the
future, in the first decade of the 21st century. New discontinuities
will also continue to appear in the future.
Another key assumption for NGME is that of dynamics. The dimensions
of the model described, that is the drivers and issues and the
dominant features of the paradigm shift, will be in a state of
flux, continuously changing over the next few decades as different
drivers and issues assume greater importance. Consequently, the
dimensions of the model will be continuously developing over
the period from medium term to longer term.
3.2 Drivers and Issues
- The discontinuities referred to above arise from a complex
array of interacting factors. Some key points driving the development
of NGME are:
- Loss of the economic conditions required to maintain a system
of economy and enterprise based on mass production of goods -
these conditions include homogenous markets, limited competition,
balance between supply and demand, regulated markets, limited
customer expectations, and commonality of life-styles.
- Recognition that an economic system based on mass consumption
is in the long term unsustainable and if left unchecked is likely
to lead to global environmental collapse - mass production economies
have been built by creating mass consumption societies that are
not, in the long term, environmentally viable.
- Creation of a new source of wealth in the form of information
and knowledge on a par with other sources such as land, labour
and capital inherited from previous historical eras - an example
of this shift is the increasing value of trademarks, patents,
brand names, proprietor information, knowledge inside people's
heads, etc. as a source of competitive advantage, the ultimate
differentiator between competing firms.
- The emergence of global markets and competition which is
forcing companies to compete globally with international competitors
and to satisfy widely varying market needs. Globalization will
inevitably place new demands on the enterprise which will lead
to the development of new technologies, organizational forms
and business practices. For example, the need to develop products
tailored to the characteristics of different markets, while managing
at the same time to achieve economies of scale, is likely to
result in the emergence of a new product development paradigm.
- New information and communication technologies including
the Internet, new manufacturing processes, new materials, and
developments in the natural sciences, are opening up a whole
range of new possibilities and operational methods that hitherto
would have been impossible or uneconomic. For example, rapid
modelling technologies such as stereolithography, laminated object
manufacturing, etc are allowing new ways of producing prototypes
and production tooling as well as enabling new rapid and economic
low volume manufacturing methods.
- Reducing efficacy, as a source of competitive advantage,
of many existing so-called best practices which are now actually
reaching a stage of maturity and worldwide diffusion - just in
time delivery of goods, total quality management, continuous
improvement, modern machine tools, computer-aided design systems,
and the like are available, at a relatively low cost compared
to the situation that existed twenty years ago, to any firm (with
the necessary skilled workforce) that wants to use them.
- Changing social, political and cultural conditions and norms
that are transforming the established world order - examples
of these changes include the decreasing relevance, importance
and credibility of central governments, and the re-emergence
of local (often non-European) cultural identities.
- All of the above is, and will continue to, exert pressure
on enterprises to change and to keep changing. The old conditions
of stability, certainty and predictability are giving way to
conditions of change, uncertainty and unpredictability.
The main drivers and issues facing businesses which result
in pressure for enterprise changes can be grouped under factors
such as:
- Changing perceptions of product
- Economic and market
- Political
- Social
- Technological
- Environmental
3.2.1 Changing Perceptions of Product
The main drivers and issues are:
Merging of goods and services
Green and safe products
High value added products
Individual customization
Shorter life cycles
Reconfigurable products to meet changing needs
Multi-technology products
Information and knowledge-based products
Substitution of services for goods
3.2.2 Economic and Market
Regionalization and economic integration
Globalization
Sustainable growth
Emerging markets
Shift of economic power to Asia-Pacific region
Diversity of global markets
Niche markets
Customization and customer choice
Increasing competition
3.2.3 Political
Basic human rights (health, food, shelter)
Democratization of the world
Distribution of resources
Emergence of participatory democracy in Western nations
Peacemaking and disarmament
Relevance of nation states
Re-emergence of local cultural identities
Re-emergence of federalism
3.2.4 Social
Changing values and norms
Changing population mix
Demographics
Labour supply
Growing readiness of ordinary citizens to engage in direct action
Quality of life
Growing disillusionment with materialism, science and technology
3.2.5 Technological
Emerging technologies
Pace of change
Potential for substitution
Technology as an enabler for new enterprise practices
Environmentally friendly technologies
3.2.6 Environmental
Recycling
Remanufacturing
Reducing consumption
Safe waste management and disposal
Process safety
Global environment and planetary management
Development of non-fossil fuel based society
3.3 Dominant Features of the Paradigm
Shift
A paradigm is a set of core beliefs and assumptions that are
largely shared by people and organizations. These are taken for
granted assumptions about what is acceptable, what individuals
and companies should be doing, etc. An important point is that
people who adhere to a paradigm do not see it as problematic.
Thus challenging, looking beyond and radically modifying paradigms
is difficult because paradigms are more than intellectual, they
are also political in the sense that they embody assumptions
about power, authority and what is right.
NGME can be described by four paradigms:
- enterprise paradigm;
- product paradigm;
- environmental paradigm;
- customer/supplier paradigm.
3.3.1 Enterprise Paradigm
Enterprise paradigm refers to key concepts and principles
that describe the emerging pattern that characterises a post-mass
production enterprise.
It has been evident since the 1970s that mass production economies
have been in crisis. Since 1970 observers and thinkers have been
describing the emergence of a post-mass production economy and
the associated characteristics of a post-mass production enterprise.
Whilst these characteristics are complex, they can all be subsumed
under three interrelated features:
- The niche production enterprise - focusing strategies and
resources on addressing niche markets and dealing with wider
issues of a fragmenting world;
- The knowledge-based enterprise - acknowledging and exploiting
information and knowledge as a source of wealth and as a means
of developing sustainable competitive advantages;
- The adaptive enterprise - the capability to adapt, to promote
change and to deal with uncertainty and unpredictability, providing
the fundamental capabilities to prosper in a nonlinear world.
These three interrelated features are a condensation of the
key things discussed in the literature since the early 1970s.
They, of course, need to be carefully interpreted in the context
of industrial sectors, particular companies, different market
conditions, etc.
In addition three important principles can be stated that
capture the essence of post-mass production thinking. These principles
are:
- the combination of opposites - moving beyond either/or constructs
to viewing the enterprise as a collection of oxymorons, that
is, seemingly contradictory notions achieved simultaneously;
- the whole is contained in the parts - moving beyond the reductionist
view of the enterprise as a collection of parts to a perspective
that acknowledges that the whole exists simultaneously in all
the constituent parts;
- the enterprise as part of a total system - looking beyond
the fragmentation of the mass production era enterprise to a
perspective of the enterprise as a collection of processes which
are also part of a larger set of processes.
Combination of opposites is essentially what mass customization
(cost efficient production of individually customized goods and
services) is about. The principle that the whole is contained
in the parts is one of the key aspects of the holonic perspective,
where a nested, rather than a hierarchical enterprise architecture
is envisaged. The enterprise as part of a total system based
on processes is essentially what the business process view is
about.
3.3.2 Product Paradigm
The notion of a product paradigm refers to the concept of
what constitutes a product. During the 20th century many manufacturing
companies have engaged in a process of replacing services and
labour with goods. In doing so they have created a need for new
services such as insurance, repairs and maintenance, supply of
spare parts and accessories, etc. Yet people who own and use
goods still use the services they were designed to replace. So
ownership of goods is just one way that people chose to satisfy
their needs. In fact, at different moments people have distinctive
needs which they satisfy with a shifting mix of different goods
and services. These needs potentially change from day to day,
maybe even from hour to hour, or minute to minute.
Ironically, as manufacturing has become less profitable, many
manufacturing firms have begun to shift into service delivery,
perhaps indicating that the advanced industrial economies are
turning full circle, only with a different level of technology
and social conditions and service needs.
The product concept associated with the era of mass production
is based on providing distinctive goods which are only partial
solutions to customers' needs. NGME product concepts will be
based on offering individual customers, total solutions tailored
to their exact needs. These solutions will be configured and
reconfigured instantaneously to meet customer requirements that
could, in theory, change on short time scales of the order of
minutes.
3.3.3 Environmental Paradigm
Environmental paradigm refers to the attitude people display
towards the planet and the environment.
Mass production goes hand in hand with mass consumption. This
has also meant mass waste in many senses - literally in the waste
material produced by industry, the squandering of non-renewable
energy sources through inefficient processes, throwaway packaging,
the scrapping of products at the end of their useful life, and
the artificial stimulation of growth through the proliferation
of trivial goods that people may want to buy, but which they
do not really need.
The environmental paradigm associated with the mass production
era has been one that has treated the earth as a resource to
be owned and exploited. NGME needs to be built on a sustainable
environmental paradigm - a paradigm based on stewardship of the
planet and harmony with the environment. This will be manifested
through several different techniques such as:
- recycling - returning materials to their natural state and
reusing materials in new goods and packaging;
- minimisation - reducing to a minimum, consumption of energy
and materials;
- re-manufacturing - re-manufacturing goods to meet changing
needs and to incorporate new technological advances;
- managed consumption - offering a choice between goods and
services and providing customers with total solutions based on
goods only when they need them and only for the time they need
them.
3.3.4 Customer/Supplier Relationship
A significant feature of the shift from mass production enterprise
to NGME will be the move from a seller's market - take what is
on offer - to a buyer's market - provide exactly what the customer
wants. Often portrayed as a demand side driven change - more
diverse life styles and so on - the shift to a customer driven
approach has also been driven by supply side changes such as
increased competition.
The move to providing individually customized goods and services
packaged as total solutions within an environmental paradigm
of sustainable growth will move the customer/supplier relationship
into a new sphere of operation. This will involve an on-going
interaction where the customer is integrated into the process
of both designing new products and delivering goods and services.
This implies a close cooperation between supplier and customer
- a virtually seamless interface between the two.
4. NGME ARCHITECTURAL AND
PROCESS MODELS
4.1 Corporate Architecture
Solutions configured instantaneously to meet fast changing
customer needs. Supply chains reconfigured to respond to unpredictable
events. Outsourcing of design to suppliers. Collaboration between
firms to develop new technologies. All these things, and more,
point to conceptualising the enterprise or corporation as a network
capable of reconfiguring itself and self adapting as the business
environment changes.
The corporate architecture of the 20th century was based on
a hierarchical model. First functional in nature, then divisional
and then based on a matrix. The corporate architecture for the
early part of the 21st century may well be more like a network
than a hierarchy.
Enterprises and corporations in the 20th century, whether
based on functional, divisional or matrix models, resembled a
pyramid with several layers. At the very top were the stock holders.
These stock holders owned shares in one (often large, sometimes
multinational) corporation which was in effect, a holding company.
Under the umbrella of the holding company were many other companies.
Typically the corporation was divided into corporate divisions,
under which were grouped several operating companies. Some of
these operating companies may in turn have owned subsidiary companies.
The network enterprise or corporation will look very different.
The hierarch of ownership referred to above is likely to be significantly
changed through a process of corporate disassembly, so that stock
holders own shares in (what might be) several legally independent
corporations. Instead of viewing the corporation as a hierarchy,
we will see what looks like a network. Once this network is created,
fields of operation are more likely to be extended through co-operation
than through mergers and acquisitions.
Co-operation between similarly structured networked corporations
is likely to predominate. Both stable joint ventures and close
relationships (outsourcing) as well as more dynamic relationships
are likely to be found. In the latter case companies will come
together for a short duration to fulfil a need or the resolve
a problem or to respond to an opportunity (niche enterprise issues).
A key requirement for designing a network architecture may
well be the identification and development of core competencies
(a knowledge-based enterprise issue). A core competency can be
defined as knowledge, technology or capabilities that possess
three characteristics. They:
- provide the potential to gain access to a wide variety of
markets;
- offer significant enhancement of the perceived benefits of
end goods and services;
- should be difficult to copy.
The important point about core competencies is that they can
be packaged together in different ways to form different products
and services. The variety of packages can be increased by combing
core competencies from several sources. Hence the importance
of core competencies to creating network organizations - they
provide the building blocks that can be put together in different
combinations using joint ventures between enterprises that have
distinctive and complementary core competencies.
This form of collaboration allows access to areas which would
otherwise be difficult or impossible to enter. Probably the most
important aspect of network organizations, is that when combined
with adaptive or agile capabilities, they can be created and
disassembled very rapidly in response to market opportunities
- a fundamental requirement when the enterprise shifts from providing
products to offering solutions.
4.2 High Level Business Processes
The NGME process model is a high level business process view
of a NGME. In the context of NGME, nine major business processes
can be defined which reflect the paradigms described above. The
first five processes are fairly standard:
- strategy development process - converts market requirements
into a business strategy;
- new product introduction process - converts business strategy
into new product designs;
- order acquisition process - converts enquiries into specifications,
estimates and quotations and subsequently into firm customer
orders;
- customer design and support process - converts standard product
designs and customer requirements into customized products;
- order fulfilment process - converts order requests and product
designs into a product delivered to the customer.
Four additional new major processes can be defined:
- customer relationship management process - converts future
customer needs and opportunities into new strategies, new goods
and services, customized designs and new orders;
- enterprise adaptation process - converts inputs from the
business environment and other major processes, into new enterprise
processes and capabilities;
- product take-back process - converts products returned by
customers into raw materials (recycling) or new products (re-manufacturing);
- knowledge management process - converts inputs form the business
environment and outputs from all processes into knowledge that
can be used by the processes.
Critical points to note are:
- focus on solutions combined with the uncertainty and unpredictability
of the business environment leads to the inclusion of a customer
relationship management process;
- increasing change, uncertainty and unpredictability in the
business environment creates a need for adaptive enterprise which
is manifested in the form of an enterprise adaptation process;
- an important manifestation of the environmental paradigm
appears in the form of a product take-back business process.
- a consequence of the knowledge and information becoming a
source of wealth is the creation of a knowledge management process;
4.2.3 Process Features
A general point covering all nine major business processes
concerns the details of process operation. Many subtle aspects
of the current paradigm are defined in terms of process operation.
An important step in understanding a paradigm shift is the realization
that the existing processes may look quite different in 15 years
time to the form that exists today.
One important message about features is that we are not, in
general, talking about a shift from one set of characteristics
that can be found to day, to a completely new set of different
characteristics (ie, from/to and either/or constructs). Often
new features co-exist with sometimes contradictory ones (A and
B constructs which are often oxymorons). Oxymorons are clearly
evident in the following description of process features. Identifying
and finding ways to resolve these paradoxes is one of the main
research areas to be addressed over the coming years.
Some points about process features. Firstly a general point.
These processes are very unlikely to be based solely on stage-wise
models of workflow. The spiral workflow model is probably the
most appropriate form, which is in fact a combination of stage-wise
and evolutionary models (an example of an A and B construct).
With regard to the strategy development process, everyone
potentially has a role to play, so the process is both top-down
and bottom-up. Strategies are also likely to be developed in
advance of implementation and during implementation. Strategies
will also be developed at both the global and local levels.
In new product development it is likely that in order to respond
to change, uncertainty and unpredictability during the course
of new product development projects, the process will need to
be designed to be reconfigurable. To satisfy the needs of diverse
markets the new product development process will probably also
need to be globally distributed across multiple sites and multiple
enterprises. Decisions about the details of new product designs
will be both simultaneously delayed and rapidly converged to
final solutions.
With regard to the order acquisition process, the customer
design and support process and the order fulfilment process,
the expectation is that customers will be integrated into theses
processes and the processes themselves will be reconfigured to
meet each customer's exact needs. These processes will also be
globally distributed across multiple sites and multiple enterprises.
The customer relationship management process will play a key
role in identifying customers' future needs and opportunities
and translating these into new strategies, new products, customized
designs and new orders. This new process will be significant
because it will enable firms to deal with the limitations of
current market research techniques, which are not likely to prove
to be very effective in an environment where new technological
developments (discontinuities) will open up new product opportunities
that customers will find very difficult to visualise and to react
to without some form of deeper and more meaningful involvement
in the market assessment process.
The enterprise adaptation process will be the prime means
by which companies develop and improve their adaptive (agile)
capabilities, and will take on the role of systematically designing
and redesigning the enterprise to cope with the increasing levels
of change, uncertainty and unpredictability in the business environment.
This process will also take on board responsibility for reconfiguring
the enterprise in response to inputs from other processes (eg
the strategy development process) to meet new needs. (Changing
the assumptions which underlie the way enterprises are put together
is a fundamental enabler, otherwise this process will not be
able to operate effectively within tight time and cost constraints).
The product take-back process will be put in place in response
to both public concern and future legislative requirements for
firms to take responsibility for their products over the full
life cycle, from concept to final disposal. The process may also
take a part in reconfiguring products to meet changing customer
needs and retrofitting these products in line with changing legal
standards and technologies.
Finally the knowledge management process encapsulates all
the other processes indicating its importance as a central process
in which everyone in the organization participates. It incorporates
what today is called continuous improvement, but also explicitly
recognizes the need to share throughout the organization, in
some effective way, knowledge both explicit and formalised as
well as tacit.
5. SECTOR SPECIFIC ISSUES
The generic description of the model and the process view
represent an effort to describe in the most general terms a NGE.
The problem with the generic description and the process view
is that they ignore differences between sectors and between firms.
For example, the textile and garment sector is very different
to the automotive sector. The issues faced by textile/garment
companies with product life cycles counted in terms of weeks
and simple products involving relatively simple manufacturing
technologies are quite distinct from a sector like automotive
with longer life cycles and development times, complex products,
high capital investment costs, and long term relationships with
suppliers.
5.1 Complexity Factors
The generic description of the model and the process view
set the scene for the future. Real interest and meaning is generated
in people's minds when one starts considering specific details
of sectors and individual firms. However, to apply the model
to specific sectors one needs to take account of the complexity
factors which effectively differentiate one sector from another,
and also which differentiate between firms within each sector.
These complexity factors are so called because they take account
of the complexity of specific situations and also because they
add further complexity to the model, hence moving it beyond relatively
simple generalizations, which may or may not be valid in a specific
situation.
Several complexity factors can be identified. They are grouped
under the following headings:
product characteristics;
manufacturing characteristics;
supply chain characteristics;
market characteristics;
enterprise characteristics.
5.1.1 Product Characteristics
Product technologies
Product complexity
Capital intensity of new product development
Time scales for new product development
Importance of customers' perception of product integrity
Product modularity
New or established product concepts
Services or goods or a mixture
5.1.2 Manufacturing Characteristics
Manufacturing processes and technologies
Complexity of manufacturing
Customer decoupling point (assemble-to-stock, assemble-to-order,
etc)
Production volumes and batch sizes
Production mix
Lead times
5.1.3 Supply Chain Characteristics
Number of companies involved
Position in supply chain
After market needs
Nature of transactions
5.1.4 Market Characteristics
Intensity of competition
Degree of market fragmentation
Type of market (commodity etc)
Global diversity of markets
Opportunities for greater segmentation
Customer expectations
Regulatory constraints
5.1.5 Enterprise Characteristics
Company size
Resources available
Geographic distribution
Degree of specialization
Ownership
Organization
6. TOWARDS REALIZATION
The utility of a NGME model lies in its potential to move
beyond rhetoric, generalizations, buzzwords and theory towards
realization.
The generic description should help to make clear that NGME
involves much deeper issues than can possibly be conveyed by,
for example, things such as Enriching Customers; Mastering Change
and Uncertainty; Cooperating to Enhance Competitiveness; Leveraging
the Impact of People and Information. What is more, the generic
description, because it goes down to the level of fundamental
principles and root issues and assumptions, is not subject to
the problem of differing interpretations which is a major difficulty
with buzzwords like virtual enterprise, mass customization and
the like.
The process view provides a very clear picture of how a NGME
differs in process and process features from current best practice
enterprises. It would only be small step to use this process
view to begin to chart out an agenda that will help firms move
towards realization.
Most significantly, the representations of a NGME point towards
a strategic method for migrating towards a NGME. At a strategic
level, enterprises need to develop a strategy with three core
elements:
- a niche production strategy that is aimed at responding to
the fragmentation occurring in the world (which is more than
market fragmentation), addressing ways both the cope with and
to exploit this fragmentation;
- a knowledge management strategy aimed at systematically developing,
capturing and using knowledge for competitive advantage;
- an adaptive enterprise strategy focussed on developing and
exploiting adaptive (agile) capabilities.
By linking these strategies to the high level business process
view it would be possible to prioritise the development of the
different business processes represented, based on the results
of the strategic analysis. All that needs to be done to achieve
this is to provide more detailed sub-models for each aspect of
a NGME (niche production, knowledge-based and adaptive enterprises),
and to define the interrelationships between the three (which
can largely be framed in terms of needs and opportunities).
7. THE AUTHOR
Paul T Kidd has spent the last 17 years working as an international
researcher and consultant at the leading edge of efforts to define,
develop and implement new enterprise paradigms. His company,
Cheshire Henbury, provides methods, tools and expertise to help
companies implement 21st century business practices. Paul can
be contacted at Cheshire Henbury, Tamworth House, PO Box 103,
Macclesfield, SK11 8UW. Phone: +44 (0)1625 619313; Fax: +44 (0)1625
619060; E-mail: paulkidd@cheshirehenbury.com; Web site: http://www.cheshirehenbury.com |