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Advances in Agile Manufacturing:

Integrating Technology, Organization and People

Edited by Paul T. Kidd & Waldemar Karwowski

1994, ISBN 90-5199-176-2


Contents

Foreword

 

Part I: Keynote Papers

Human Factors Collaborative Research Within Manufacturing
J.D. Gillis

Human-Oriented Manufacturing System
H. Nakazawa

Automation in Manufacturing: Control Versus Chaos
D. Brandt

Models of Design in Concurrent Engineering
M. Helander

 

Part II: Manufacturing Paradigms

Agile Manufacturing: Key Issues
P.T. Kidd

Changing Manufacturing Paradigm: A Thematic Approach
S. Smith, D. Tranfield, S. Whittle, V. Martin, R. Maull & S. Childe

Taylorism and Lean Production
D.G. Elton, S.V. Madgwick & V. Newman

Problems of Post Tayloristic Rationalization Strategies - Work in Globalized Production
H. Hirsch-Kreinsen

Overcoming Taylorism: Training and the Development of Work Organization
B. Clematide, J. Kluger, B. Dillon, J-Y. Martin

Human-Centred Systems: A 21st Century Paradigm
R. Ennals, R. Kaura & A.W.S Ainger

'A Lack of Fit?' The Adoption of Japanese Style Manufacturing Techniques in Britain
R. Mitton & I. McLoughlin

Technology and People at Work: Towards Best Practice Manufacturing
P. Dawson & V. Blewett

The Formation of Structures, Roles and Interactions within Agile Manufacturing Systems
L. Brennan

 

Part III: Concurrent Engineering and New Product Development

Overcoming the Cultural Barriers to Implementing Concurrent Engineering
D. Tucker

The Key to Concurrent Engineering
W.J. Ion

New Product Development Strategies for Hong Kong Manufacturing Industries
R.C.M. Yam, K.S. Chin & E.P.Y. Tang

Concurrent Engineering for Enhancing Worker Safety in Robotic Workcells
J.H. Graham, W. Karwowski, H. Parsaei & J. Zurada

A Design Environment for Concurrent Engineering
O. Molloy & T. Lawlor-Wright

Economic Management of the Product Development Function in the Era of Concurrent Engineering
T. Leinsdorff

Concurrent Engineering - Key Implementation Issues
S. Evans, F. Lettice & P. Smart

Control, Contradiction and Complexity in a Pharmaceutical Research Company
K. Randle & A. Rainnie

Resolving Conflict in New Product Development
H. Mill

Cooperation in Rapid Prototyping Environments
H.-J. Bullinger & J. Warschat

Integration Mechanisms. Including Organizational and Technological Aspects
H.H.K. Andersen & P.H.K. Hansen

Computer Based Support for Cooperative Work in Engineering Design and Manufacturing
E. Subrahmanian

CAD Models are not Mechanisms of Interaction
H. Borstrom & C. Sorensen

Computational Mechanisms of Interaction for Supporting Just-in-Time Production Control
B. Hewitt & K. Schmidt

Development Tools as a Catalyst for Teamworking
H. Mill & W.J. Ion

 

Part IV: Design and Implementation of Advanced Manufacturing Systems

EUREKA Project - HITOP Development
P.T. Kidd & S. Blatti

ACTION Integrates Manufacturing Strategy, Design and Planning
L. Gasser & A. Majchrzak

Empirical Factors Interacting with the Development of CIM Strategies in Organizational Systems
J.K. Kuark

Participating in CIM Systems
R. Bachmann & G. Möll

Organizational Structure Creating Mechanisms for Implementing Automation in Manufacturing
S. Trzcielinski

The Holistic Perspective for the Management of Technology
H. Sun & F. Gertsen

Integration of Advanced Shop Floor Management Systems with Production Systems Organization - An Exploratory Study
A.L. Soares, N. Romao & J.M. Mendonca

Facilitating New Shopfloor Roles Within Modern Manufacturing
S.K. Parker & P.R. Jackson

Technological Transplants in Japanese Management Techniques
S. Nomura, K. Yoshimoto & A. Hirose

Cultural Aspects of the Design and Implementation of Advanced Manufacturing Technologies
J.M. Corbett

The Human Factors in QR and EDI Implementation
M. Perry & A. Sohal

Mediating Between Users and Designers - User Involvement in Design of a Flexible Sewing Machine
T. Binder & P. Banke

Transfer of New Skills and Technologies in Advanced Manufacturing: Transformation Models
V.F. Venda, D.R. Strong, I.V. Venda & O.S. Shevyakov

The Implementation of FMS as an Innovation Process
R. Hyotylainen

Implementing Cell Based Systems in a Manufacturing Company
N.D. Burns & C.J. Backhouse

Introducing Lean Production in a Shipyard
A. Drejer & F. Gertsen

Integrated Human Factors Support of Advanced Manufacturing
H.A. Romero & J.C. Byers

Interrelationships Between Strategies of Use and Development of Human Resources and the Design of Computer Aided Integrated Manufacturing Systems
L. Leder, O. Pardo & E. Ulich

Human Aspects of Obtaining Accurate Inventory Records
R. Lindau & K. Lumsden

The Concept of Company Specific Social Constitution as a Tool for Understanding the Introduction of Production Management Systems
C. Koch

Implementation of Hybrid MRPII/JIT System: A Case Study
J.A.A. Sillince & G.M.H. Sykes

Design of Computer Aided Manufacturing Systems: Work Psychological Concepts and Empirical Findings
C. Kirsch, O. Strohm, E. Ulich

A Human Factors Approach to the Selection and Implementation of MRPII
B. McGarrie

MOPS Project BESTMAN
C. Brown

Mobilising Continuous Improvement for Strategic Advantage
J. Bessant, S. Caffyn & J. Gilbert

Destiny and Organizational Issues
P.D. Pearce, A.P. Jagodzinski, M. Dixon, K. Wittamore, D. Mulhall, D.V. Clarke, D.M. Lewis, P.M. Shepherd, & V.A. Lovitsky

Tools to Help SMEs Develop Skills in Strategy Formulation
G. Frizelle, M. Gregory, J. Harris & G. Ridland

The Implementation of Process Innovation in Small Manufacturing Firms
S.A. Papantonopoulos, N.S. Vonortas & L. Xue

Instruments of Psychological Work Analysis as an Attempt to Reduce Gaps Between Work Analysis, Evaluation and Design
W.G. Weber & M. Zölch

Work Oriented versus Technically Oriented Manufacturing Systems: Methods and Results of a Case Study
O. Strohm, C. Kirsch, L. Leder, O. Pardo, P. Troxler & E. Ulich

KOMPASS: Complementary Analysis and Design of Production Tasks in Sociotechnical Systems
S. Weik, G. Grote, & M. Zölch

Communications Difficulties Within a Small Firm
P.R. Barber

The Influence of Human Resources and New Technologies on Success in Small and Medium Enterprises
I. Sattes, U. Schärer & S. Gilardi

Introduction of CAD in Small Danish Enterprises
K.T. Nielsen

Human Factors in the Justification of an Advanced Manufacturing System
G.S. Bolmsjo & P.G. Dahlen

Beyond Implementation: Managerial Challenges in the Efficient Use of CIM
L. Xue

The Human Aspects of Implementing Advanced Systems in a Changing Manufacturing Environment: The Case of International Multisite Working Group Projects in Pirelli
G. Basaglia, M. Guida & L.C. Treanor

 

Part V: Human Computer Interaction

Keeping Mice in the Control Room: The Pros and Cons of Mouse Driven Interfaces for Process Control
C. Baber

Effects of Tactile Feedback in Process Control, Exemplary in Mouse-driven Interfaces
M. Göbel, J. Springer & H. Luczak

Psycho-physical Stresses and Strains Arising at Mouse-driven Interfaces Used in Process Control
K. Landau & G. Wendt

The Human Interface with Virtual Reality and Its Impact on Advanced Manufacturing
L.N. Haney & H.A. Romero

Abstraction Hierarchy: Towards Ecological Interfaces for Advanced Manufacturing Systems
A.M. Kinsley, J. Sharit & K.J. Vicente

Human Factors in the Design of a Mass Spectrometer Human-Computer Interface
J. Winstanley

MUSE: A Structured Human Factors Method for Usability Engineering
L.Y. Lim & J. Long

Using Visual and Auditory Components in Multimodal Interfaces for Control Environments
D.M. Roberts & F.L. Wallace

Interface Agents for Effective Human-Computer Coordination in Hybrid Automated Systems
W.W. Zachary & M. Weiland

A Graphical Display to Support Human-Computer Decision-Making in Production Scheduling
P. Higgins

Graphical Intelligent Interface for Hybrid Decisions in Manufacturing Workshops
C. Thuriot & M.F. Valax

The Development and Implementation of Advanced Control Systems at BNFL: The Application of Human Factors
J. Reed & W. Harper

 

Part VI: Reliability, Safety and Health Issues

Human-machine System Reliability Using Fault Tree Analysis
M.A. Abu-Ali, J.L. Purswell & R.E. Schlegel

Modelling of Cognitive Aspects of Human Error in Dynamic Tasks
L.N. Haney, W. J. Reece, C.A. Wilhelmsen & H.A. Romero

Risk Orientation, Complexity and Dynamic Function Allocation in Human-Machine Systems
E. Pascoe, N. Pidgeon & P. Barber

Extensions of Dynamic Task Allocation Concepts for Complex Systems
I. Crevits, S. Debernard, M-P. Lemoine & P. Millot

Technological Uncertainty, Job Control and Operator Strain
S. Mullarkey, P.R. Jackson & T.D. Wall

Defining Degree of Automation
Z.G. Wei, A. Macwan, J.H.M. Andriessen & P.A. Wieringa

Accidents in Automated Manufacturing Systems
V. Vannas & M. Mattila

Technical Defects Behind Accidents in Automated Production
T. Backström & M. Döös

Workplace Safety Analysis: Fuzzy Logic Algorithmic Method
A. Rotshtein

The Design of a Laser Safety Advisory Tool
B. Soufi, A. Clark, L. Vassie & J. Tyrer

Safety and Automation in High Risk Production Systems - as Perceived by System Operators
G. Grote & C. Künzler

Production Disturbances as an Accident Risk
M Döös & T. Backström

 

Part VII: Skill and Knowledge Enhancing Technologies

Work Organization and Skill Formation for Shopfloor Oriented Technologies
H-H. Erbe & J. Petereit

The Development of a Theoretical Model for Predicting Skill Requirements in Advanced Manufacturing Settings
R. Koubek, G. Salvendy & K.H. Tang

Development and Validation of an Operational Model for Predicting Skill Requirements in Agile Manufacturing Systems
K.H. Tang, R. Koubek & G. Salvendy

A Decision Centre Approach to Case-Based Reasoning: Helping Engineers Prepare Bids and Solve Problems
D. Klinger

Developing a Company Wide Estimating, Design and Installation System
A.C.K. Leung & R. Leonard

Intelligent Tutoring by Knowledge Refinement with Version Spaces
E.N. Smirnov & N.I. Nikolaev

Decision Support for Flexible Manufacturing
J. Stahre & A. Johansson

Development of a Novel Method of Knowledge Engineering for the Creation of Hybrid Automation
M. Endsley, T.M. English & M. Sundararajan

Investigating CNC Lathe Usability Issues Using Verbal Protocol Analysis
S. Batra, R.R. Bishu & J. McManis

New Functionality for CNC Supporting Skilled Workers During Set-up and Automatic Cycle Phase in Manufacturing Freeform Surfaces
D. Fichtner

Override Logging - Development and Design of a New Function for CNC Machine Tools to Support Experience Guided Work
S. Striepe

Report on Efforts to Standardize Terminology in Machine Tools
A. Houshyar

Computerized Training of Electro-Discharge Machining: Effects of Display Style
B.J. Donohue, R.R. Bishu, K.P. Rajurkar & S. Batra

Shop Floor Control Systems Supporting Teams
K. Mertins & M. Carbon

Albert - A Decision Support Tool for Operators in Manufacturing Systems
A. Johansson & J. Stahre

Workshop-Oriented Operative Design Based on Manufacturing and Fixturing Features
B.E. Hirsch, K-D. Thoben, E. Hämmerle & H. Nordloh

Machine Fault Diagnosis: Operator Strategies and Performance Support
N. Ye

Computer Aided Planning of Structures and Processing in Autonomous Working Group Networks Including the use of Simulation Studies
M. Monje

Development of a Diagnosis Information System for Semi-autonomous Production Islands
B. Zimolong & U. Konradt

An Experimental Evaluation of User Performance in CAD Tasks
L. Laios & M. Athousaki

Computer Support for Engineering Design Tasks Through Skill-Oriented Technologies
B. Groeger & I. Hamburg

An Object-Oriented Approach in Building Graphical user Interfaces for CADCS
C. Pribeanu

Human-Process Communication and its Application in Chemical Industry, Power Plant Control and Mining
M. Arnold, M. Heim, N. Ingendahl & M. Polke

 

Part VIII: Human Performance and Ergonomic Design Issues

Stimulus-Response Compatibility Effects in an Assembly Task: Component Assembly Time
L.A. Fish, C.G. Drury & M.H. Helander

Quantitative Identification for Catastrophe Model and its Application
Y. Kume

The Measurement of Mental Workload in Supervisory Systems
D-Y. Lin & S-L. Hwang

Lessons Learned from the Interaction of Health Care Professional and Automation: Applications to General Industry
L.T. Ostrom, T.J. Leahy, S.D. Novack & W.R. Nelson

Emerging Automation Approaches in Roadway Traffic Management
M.J. Kelly

Integrative Planning of an Assembly System
S. Bauer

Ergodynamics in Hybrid Automated Systems: Mutual Human-Machine Adaptation and Transformation Dynamics
V.F. Venda, I.V. Venda & O.V. Shevyakov

The Effects of Operator State and Dialogue Control on Operator Performance in Automated Systems
D. Wastell, G.R.J. Hockey & J. Sauer

Towards a Modelisation of Trust in Teleoperation System
I. Dassonville, D. Jolly & A.M. Desodt

Supervisory Control of a Computer Aided Teleoperation System
H. le Bars, P. Gravez, P. Millot & M-C. Thomas

Vigilance in a Teleoperated Task
S. Mestiri, D. Jolly, J.M. Jacquesson & A.M. Desodt

Combined Visual and Haptic Sensory System for the Identification of Remote Objects Using Teleoperation
M. Driels

Evaluation of the Criteria for a Decision Support System in Teleoperation
F. Wawak, A.M. Desodt & D. Jolly

Some Correlates of Workers' Performance in a Hybrid Automated Industry
A. Khaleque

Operator Performance Requirements in an Advanced Traffic Management System
D.J. Folds & D.A. Mitta

Cumulative Trauma Disorders in Advanced Manufacturing Environments
H.A. Romero & C.A. Wilhelmsen

 

Part IX: Organisational and Cultural Change and Human Roles

Continuous Improvement and Standardisation
P. Lindberg & A. Berger

5 Steps - A Strategy for Change
T. Eriksson, B. Jarnetey & C. Johansson

A Training Model for Integrated Use of Technology: Towards the Organization as a "Learning Community"
L.B. Kofoed

Computer Modelling of the Learning Organization
A.E. Kiv, V.G. Orischenko, I.A. Polozovskaya & I.G. Zaharchenko

Performance Measurement in an Advanced Manufacturing Environment - Integrating Production Simulation and Shopfloor Kaizen
J. Juniper

Team Based Manufacturing Cells: Inside the Black Box of Technological Implementation
R. Badham & P. Couchman

Improving Communication, Customer Focus and Flexibility Through Restructuring
A.S. Sohal

Wheel of Change
S. Holmes & D. Weeks

Understanding and Coping with Resistance to Change
B. Burnes

Four Cases for Improving Organizational Practices
J. Kiviniitty

Industrial Robots, Work Organization and Working Conditions - an evaluation of Danish Industry and the Trend Towards Anthropocentric Systems
C. Koch

A Study of the Practicalities of Human-Centred Implementation in a British Manufacturing Company
S. Fan & R.Gassmann

Advanced Manufacturing Systems and the Changing Nature of Work
P.R. Jackson, S. Mullarkey, S.K. Parker & T.D. Wall

Managerial Roles in Manufacturing Systems
B. Trought

Human Resource and Automation Management in Company With Handicap People. Case of Silmet Cooperative
S. Trzcielinski & A. Jaworski

Human Resources in CIM Adoption
M. Maly

Creating a Development Structure Within a Manufacturing Organization
T. Alasoini

How to Measure and Increase "Leanness" of a Company
J. Cordes, D. Stokic & U. Kirchoff

Lean Production in Industrial Training
L.Y. He

Technical Change Activities as Promoter of Operator Skills and Technical Innovation
P. Friedrich

Practical Tools to Reorganize and Support Work in Production
M. Vartiainen

Why Using Automation to Replace People Can be Wrong
P. Primrose

Rehabilitation - an Industrial Economic Analysis
P.G. Dahlen & S. Wernersson

How Greater Operator Control Increases AMT Performance
P. Gardner, N. Chmiel & T.D. Wall

Design Strategies for Human Centred Manufacturing Systems: Concepts and Experience
A.W.S. Ainger

The Impact of Environment Oriented Manufacture on Engineering Education: The Brunel University Programme
R. van der Vorst

Integration/Flexibility: An Ambiguous Relationship
C. Everaere

People and Business Integration
U.S. Bititci

Approaches to Group Working in Two UK Manufacturing Firms: A Comparative Study
K.S. Ball & C. Baber

Work Organization in Swedish Industry: From Semi-Autonomous Groups to an Obscure Variety of Teams
C.H. Riegler

Weak Institutions and Strong Organizations
H.J. Braczyk

Swedish Experiences of Working in Groups
A. Lantz

 

Part X: Quality and Maintenance Strategies

Identification and Classification of the Issues and Difficulties Associated with Quality Management Techniques and Tools
R.E. McQuater, B.G. Dale, R.J. Boaden & M. Wilcox

Quality and Work Organization with Advanced Automation in Portugal
A.B. Moniz, I. Kovacs & Z.L. Perira

Quality Assurance in a Low Scale Industry
J. Zackrisson, J. Melbin & H. Shahnavaz

Development and Evaluation of Hybrid Inspection Systems
T-H. Hou, L. Lin & C.G. Drury

Implementing New Working Practices in Manufacturing for Concurrent Quality and Maintenance Control
U. Sandberg

Experience Guided Optimization of Preventative Maintenance Strategies - Experimental Evaluation of a Shop-Floor Assistance System
D. Gude & E. Psaralidis

 

Author Index

 

Copyright © 2000, Cheshire Henbury, Created by Paul T. Kidd, Revised July 2000
http://www.CheshireHenbury.com

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